F Flute Tungsten Carbide Alloy Steel Corrugating Rolls
Flute profile
The most important parameter is the flute profile. To design the flute profile, we must know the corrugated paper gsm, speed, flute height, correct diameter and other requirement such as good FCT, saving paper, etc. Our engineer has rich experience of designing flute profile. Without good design, many problems will appear, such as flute paper broken, low speed, collapsed flute, high-low flute and so on.
The following table is just for a reference.
Flute | Profile | Height(mm) | Pitch(mm) | Flutes/300mm | T.U.R |
A | UV | 4.5-5.0 | 8.0-9.5 | 34±3 | 1.45-1.52 |
C | UV | 3.5-4.0 | 6.8-7.9 | 41±3 | 1.37-1.47 |
B | UV | 2.5-3.0 | 5.5-6.5 | 50±4 | 1.33-1.41 |
E | UV | 1.1-2.0 | 3.0-3.5 | 93±6 | 1.24-1.36 |
F | UV | 0.8-1.0 | 2.2-3.2 | 115±20 | 1.19-1.25 |
G | UV | 0.6-0.8 | 1.8-2.8 | 136±20 | 1.15-1.20 |
N | UV | 0.4-0.6 | 1.2-2.2 | 193±55 | 1.10-1.15 |
Others | UV | Customized | Design | Design | Design |
Strict Test to Keep Improving
Before and after the surface treatment including tungsten carbide plating or hard chrome coating of corrugating rolls, it is needed to check the size, hardness, precision, flute profile, and simulation feeding paper. Special projector is used to check the flute profile and feeding different GSM paper to ensure the performance of corrugating rolls.