Tungsten Carbide Coating Alloy Steel Corrugating Rolls B Flute 2300mm Width
1. Features of Tungsten Carbide Corrugating Roll
a. Tungsten carbide corrugated roller has excellent wear resistance and low flute height. Moreover, it will not reduce the compressive strength of the finished corrugated board. A more optimized v-shape flute profile can be designed to increase the strength of the cardboard, reduce the amount of the glue applied and save corrugated paper.
b. Tungsten carbide corrugated roller will never wear in theory, and can ensure the production of high quality finished corrugated board’s durability
c. The service life of tungsten carbide corrugated roller can reach at least 35 million meters, reducing the number of maintenance and replacement times, saving manpower, material and financial resources.
d. Tungsten carbide roller’s wear resistance is good, and it’s tungsten carbide coating adopts special removing process, so corrugated roller substrate can not be damaged, and corrugated roller can be used for many times with repairing.
2. Introduction
-The largest professional alloy steel corrugating rolls manufacturer in northern of China
-50CrMo refined forging steel supplied by the best manufacturer in China.
-A, C, B, E, F, G, N flute corrugating rolls
-Tungsten carbide corrugated roll and hard chrome corrugated roller
-American Praxair JP8000 HVOF tungsten carbide plating equipment
-American Praxair super-hard 1342 tungsten carbide powder
-Medium frequency quenching heating treatment machine makes the hardness of base steel more than HRC58.
-High precision and high performance CNC grinding machine equipped with Germany Siemens control system.
-We design the flute profile according to customer’s medium paper GSM, speed, FCT requirement.
-Tungsten carbide corrugated roll lifetime is 3-5 times longer than hard chrome roll because of its excellent wear-resisting property
-Our corrugated rollers has been exported to many countries such as Korea, Russia, Egypt, India, Thailand, Myanmar, etc.
American Praxair Tungsten Carbide Plating equipment.
3. Flute Profile
The most important parameter is the flute profile. To design the flute profile, we must know the corrugated paper gsm, speed, flute height, correct diameter and other requirement such as good FCT, saving paper, etc. Our engineer has rich experience of designing flute profile. Without good design, many problems will appear, such as flute paper broken, low speed, collapsed flute, high-low flute and so on.
| Flute | Profile | Height(mm) | Pitch(mm) | Flutes/300mm | T.U.R |
| A | UV | 4.5-5.0 | 8.0-9.5 | 34±3 | 1.45-1.52 |
| C | UV | 3.5-4.0 | 6.8-7.9 | 41±3 | 1.37-1.47 |
| B | UV | 2.5-3.0 | 5.5-6.5 | 50±4 | 1.33-1.41 |
| E | UV | 1.1-2.0 | 3.0-3.5 | 93±6 | 1.24-1.36 |
| F | UV | 0.8-1.0 | 2.2-3.2 | 115±20 | 1.19-1.25 |
| G | UV | 0.6-0.8 | 1.8-2.8 | 136±20 | 1.15-1.20 |
| N | UV | 0.4-0.6 | 1.2-2.2 | 193±55 | 1.10-1.15 |
| Others | UV | Customized | Design | Design | Design |
