1400mm Width Tungsten Carbide Corrugating Roll for Indian Corrugated Single Facer
| Product name | Corrugating rolls, corrugated roller |
| Material | 50CrMo |
| Application | Single facer, corrugator machine |
| Diameter | 200-600mm |
| Width | 1000-2800mm |
| Flute Profile | A, C, B, E, F, G, N, O |
| Coating | Tungsten carbide, hard chrome 0.06-0.08mm |
| Corrugator line | BHS, Fosber, BW Paper System, Hsieh Hsu, K&H, JS, Fuli, Wanlian, Taiwan Mingwei, Chinese Mingwei, Meiguang, Dongguang, Dpack, Xinguang, Xieyang, Shengli, Indian machine, etc. |
1.Application
Corrugating roll is one of the most important components in corrugated carton production. Usually, it is an essential part of single facer. Corrugating rolls consist of two parts: upper roll and lower roll. The lower corrugating roll is the driving roll, which is generally fixed while the upper one is the driven roll.
Tungsten carbide corrugating roll is the most important part of single facer and it’s a essential part for corrugated cardboard or carton manufacturers. We apply JP8000 HVOF technology which is imported from American Praxair. High hardness, strong binding force, good abradability and excellent performance of polishing can prolong the service lifetime.
2.Advantages
☆ The domestic first-class technology and core operating team, each member has rich experience with processing more than 5000 sets of corrugated roller. Depending on the mature stable Taiwan craft technology and the advanced international technology, we offer the optimized design of corrugating roll flute profile totally according to costumer’s requirement.
☆ The CNC intermediate frequency heat treatment quenching machine adopts the foreign corrugating roll quenching technology and makes the hardness of the substrate reach more than HRC58 degrees, meanwhile it retains the toughness and maximizes the anti-thermal deformation of substrate to ensure the stability of corrugating rolls.
☆ The leading domestic high precision and high performance CNC corrugating roll precision grinders, lathe, planer, and other equipment are equipped with Germany's Siemens control system, increase grinding accuracy in the maximum.
☆ With the mature of tungsten carbide plating technology, the most advanced tungsten carbide coating equipment Praxair JP8000 , as well as high quality imported Praxair tungsten carbide powder, the abrasion performance of corrugating roll is extreme and maximize the extension of the service life of the corrugating roll.
3.Precision Index of Hard Chrome Corrugated Roller
| Item | Index |
| Gear teeth height limits of deviation | ≤ 0.01mm |
| Addendum circle run out tolerance | ≤ 0.02mm |
| Gear teeth width limits of deviations | ≤ 0.015mm |
| Tooth profile limits of deviations | ≤ 0.01mm |
| Gear lateral face counter shaft parallelism | ≤ 0.01mm |
| Tip cylinder element linear | ≤ 0.01mm |
| Gear teeth division limits of deviations | ±10" |
| Smooth finish | Ra<0.6µm |
